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Basic Info.
Product Description
Intelligent cleaning filter machine
This series intelligent cleaning filter of Meibao is an intelligent filter independently developed by our company according to a series of problems such as frequent cleaning of filter materials, water cost, labor cost, unclean washing, and difficult maintenance of the site environment in the production process.
The equipment effectively reduces waste and greatly reduces the manufacturing cost of enterprises.For your company under the trend of industry 4.0, transformation to achieve connectivity, monitoring and big data functions, so as to greatly improve production efficiency and operational efficiency, and better meet future challenges.
Functions of Intelligent cleaning filter machine
1).High voltage alarm function: to avoid the equipment to do useless work and to prevent safety accidents.
2).Low pressure alarm function: can effectively prevent pump water leakage.
3).Abnormal alarm function: motor current is too high, lack of phase alarm.
4).Alarm record function: record the detailed alarm time and fault code.
5).Alarm mode: touch screen alarm, phone call alarm, SMS alarm, wechat alarm, total control center alarm.
6).Fault analysis: local fault alarm analysis, overall control center online fault alarm analysis
It has widely been used in hardware,plastic plating industry, surface treatment industry, PCB industry,chemical liquid treatment, anodizing line and chemical nickel electroplating line.
40T | 60T | 80T |
Meibao pump | Meibao pump | Meibao pump |
1μm-30μm | 1μm-30μm | 1μm-30μm |
2.2kg/cm2 | 3kg/cm2 | 3kg/cm2 |
50Hz | 50Hz | 50Hz |
3.7kW | 5.5kW | 7.5kW |
40m³/H | 60m³/H | 80m³/H |
PP | PP | PP |
PP/SUS316L | PP/SUS316L | PP/SUS316L |
Special filter/PTFE/PP | Special filter/PTFE/PP | Special filter/PTFE/PP |
IN DN65,OUT DN65 | IN DN80,OUT DN80 | IN DN100,OUT DN100 |
1795*800*1710mm | 1895*800*1710mm | 1895*800*1710mm |
50-160L/Time | 50-160L/Time | 50-160L/Time |
0.75kW | 0.75kW | 0.75kW |
2.2kg | 2.2kg | 2.2kg |
Turkle/Hildon | Turkle/Hildon | Turkle/Hildon |
Taiwei | Taiwei | Taiwei |
Weinview | Weinview | Weinview |
Mitsubishi | Mitsubishi | Mitsubishi |
Meanwell | Meanwell | Meanwell |
Schneider | Schneider | Schneider |
Sheet metal frame,Spraying plastics | Sheet metal frame,Spraying plastics | Sheet metal frame,Spraying plastics |
1, Save labor: just a key to start running the equipment automatically, to the set time or pressure automatic stop cleaning, cleaning time 2-15 minutes, automatic start up after cleaning;
2, Water saving: a small amount of water through special cleaning devices and waterway structure to achieve cleaning;
3, Save consumables: the filter material selected by our company, combined with the cleaning device, the service life of the filter material is about 2 years:
4, No emissions: only a small amount of water, the cleaning process potion is recovered:
5, Space saving: The module combination method, filter module and cleaning module are separated, reducing the volume of filter module, to save a lot of space for customers:
6, Cost saving: 1+N combination (a cleaning module + multiple filter module combination), the more the combination of filter modules, the more cost saving (currently up to 1+20 combinations)
7, Remote communication: mobile phone or computer APP client remote operation and monitoring, and wechat and SMS alarm reminder:
8, Multi-port: Configure S485/ network cable port to connect to the host computer or the main equipment system for monitoring and intelligent management.
Flow comparison between traditional filter and intelligent filter | |||||
Model | Flow(T/h) | Flow attenuation rate when filter material cleaning | Run time per day(h) | Days of continuous operation(d) | Cumulative total flow (T/h) |
Traditional filter | 60 | 92% | 24 | 30 | 23328 |
Intelligent filter | 45 | 16% | 24 | 30 | 33120 |
Instructions: As the filtration method of the traditional filter will gradually increase over time, the pressure will gradually increase, the liquid passing rate will become lower, and the filter paper and filter element attenuation rate will be between 0% and 100% under normal circumstances.(Example: when the rated flow rate is 30T/h and the attenuation rate is 0%, the actual flow rate is 30T/h* (1-0%) =30T/h; when the rated flow rate is 30T/h and the attenuation rate is 96%, the actual flow rate is 30T/h* (1-96%) =1.2T/h)The cumulative total flow algorithm is as follows: {maximum flow + maximum flow * (1- flow attenuation rate during filter cleaning)} /2* daily running time (h) * continuous running days (d) = cumulative total flow. |