Basic Info.
Model NO.
Beest O-25
Pickling Time
30min
Dia. of Wire
2.0--40mm
Water Consumption
200L/T
Wire Rod Weight Per Hook
5t
Height
13m
Transport Package
Container
Specification
70000t/y--400000t/y
Trademark
Beest
Origin
China
HS Code
8479899990
Production Capacity
70000t/Y--400000t/Y
Product Description
AUTOMATIC WIRE ROD PICKLING AND PHOSPHATING LINE
Equipment Specifications
| Item | Index | Mark |
| annual output | 100,000 tons | 7200 hour |
| Hook type | 1 set/hook | Each manipulator 1 wire rod |
| Equipment height | About 9.5m | |
| Equipment width | About 22m | |
| Equipment length | About 57m | |
| hanger rail circumference | About 126m | |
| Turning radius | 4m | |
| No. of Manipulator | 10 sets | 9 Use 1 spare |
| Speed of Manipulator | 20m/min | |
| No. of tank | 19 sets | |
| Tunnel structure | Fully enclosed structure | |
| Number of loading carts | 2 sets | 1 for loading and 1 for unloading |
| Tank service life | >10 years | |
| Steel structure installation method | High-strength bolt connection | |
| Acid mist treatment method | Double tower series spray |
4.2.01:Loading
Purpose:Send the steel wire rod to the production line;
Time:About 3 minutes.
4.2.02:Water seal & Degreasing
Purpose: Degreasing and cleaning the wire rods entering the production line to wash away the oily attachments on the surface;
Medium:Degreasing liquid;
Temp.:about 60-80ºC(KMnO4 90-95ºC)
Time:About 3 minutes.
4.2.03:Rinsing-1
Purpose: Clean the wire rod after degreasing to remove some oils etc.
Medium: water from Rinsing-2
Temperature: Hot water
4.2.04:Pickling-1~4
Purpose:Remove the oxide layer on the surface of the wire rod, chemical reaction;Medium:HCl
Temperature:about 35ºC-60ºC(According to different pickling process)
Time:Total about 30 minutes.
4.2.05:Rinsing-2
Purpose: Clean the wire rod after pickling to remove some residual acid and ferrous iron;
Medium: water from Rinsing-3
Temperature: Hot
Time: 0.5~1 minutes.
4.2.06:Rinsing-3&4
Purpose: Further cleaning the wire rod surface;
Medium: water from High pressure spraying-1;
Temperature: normal
Time: 0.5~1 minutes.
4.2.06:High pressure spraying-1
Purpose: To perform high-pressure washing on the inner and outer surfaces of the wire rod to remove residual acid and ferrous ions on the surface of the wire rod;
Medium: industrial water;
Temperature: normal
Time: 0.5~1 minutes.
4.2.07:Surface conditioning
Purpose: to remove most of the ferrous iron and iron compounds remaining on the surface of the wire rod after pickling;
Facilitate the formation of phosphating film with fine and compact grains;
Improve the adhesion of phosphate coating;
Medium: oxalic acid
Temperature: 30~60ºC
Time: 2~3 minutes.
4.2.08:phosphating 1~2
Purpose: to form a phosphate film on the surface of the wire rod;
Medium: zinc phosphating solution
Temperature: 75-90ºC
Time: about 8 minutes (low carbon);
about 5 minutes (high carbon)
4.2.09:High pressure spraying-2
Purpose: To remove the phosphating liquid and slag on the wire rod after phosphating;
Medium: overflow water from Rinsing-5
Temperature: normal
Time: 0.5~1 minutes.
4.2.10:Rinsing-5
Purpose: To remove the phosphating liquid and slag on the surface of the wire rod after spraying-2;
Medium: tap water
Temperature: normal
Time: 0.5~1 minutes.
4.2.11:Boronizing
Purpose: Neutralize the residual acid on the surface of the wire rod. Formed a loose and porous puffed coating on wire rod surface convenient for wire drawing.
Medium: Borax
Temperature: ≤95ºC
Time: 0.5~1 minutes.
4.2.12:Liming
Purpose: Neutralize the residual acid on the surface of the wire rod. Formed a liming coating on wire rod surface convenient for wire drawing.
Medium: tap water
Temperature: 85-95ºC
Time: 2-3 min minutes.
4.2.13: Saponification
Purpose: To saponify the surface of the wire rod;
Medium: soap
Temperature: ≤80ºC
Time: 1-2min minutes.
4.2.14:Drying
Purpose: Dry the surface of the wire rod;
Medium: Natural gas
Temperature: ≤170ºC(can up to 200ºC)
Time: about 3-5 minutes.
4.2.15:unloading
Purpose: to perform offline operations on processed wire rods;
Time: about 3-5 minutes.
